Robotic grippers offer unprecedented combo of strength and delicacy

Researchers at North Carolina State University have developed a robotic gripping device that is gentle enough to pick up a drop of water, strong enough to pick up a 6.4 kilogram (14.1 pound) weight, dexterous enough to fold a cloth, and precise enough to pick up microfilms that are 20 times thinner than a human hair. In addition to possible manufacturing applications, the researchers also integrated the device with technology that allows the gripper to be controlled by the electrical signals produced by muscles in the forearm, demonstrating its potential for use with robotic prosthetics.

“It is difficult to develop a single, soft gripper that is capable of handling ultrasoft, ultrathin, and heavy objects, due to tradeoffs between strength, precision and gentleness,” says Jie Yin, corresponding author of a paper on the work and an associate professor of mechanical and aerospace engineering at NC State. “Our design achieves an excellent balance of these characteristics.”

The design for the new grippers builds on an earlier generation of flexible, robotic grippers that drew on the art of kirigami, which involves both cutting and folding two-dimensional sheets of material to form three-dimensional shapes. 

“Our new grippers also use kirigami, but are substantially different, as we learned a great deal from the previous design,” says Yaoye Hong, co-author of the paper and a recent Ph.D. graduate from NC State. “We’ve been able to improve the fundamental structure itself, as well as the trajectory of the grippers – meaning the path at which the grippers approach an object when grabbing it.”

The new design is able to achieve high degrees of strength and gentleness because of how it distributes force throughout the structure of the gripper.

“The strength of robotic grippers is generally measured in payload-to-weight ratio,” Yin says. “Our grippers weigh 0.4 grams and can lift up to 6.4 kilograms. That’s a payload-to-weight ratio of about 16,000. That is 2.5 times higher than the previous record for payload-to-weight ratio, which was 6,400. Combined with its characteristics of gentleness and precision, the strength of the grippers suggests a wide variety of applications.”

Another benefit of the new technology is that its attractive characteristics are driven primarily by its structural design, rather than by the materials used to fabricate the grippers.

“In practical terms, this means that you could fabricate the grippers out of biodegradable materials, such as sturdy plant leaves,” says Hong. “That could be particularly useful for applications where you would only want to use the grippers for a limited period of time, such as when handling food or biomedical materials. For example, we’ve demonstrated that the grippers can be used to handle sharp medical waste, such as needles.”

The researchers also integrated the gripping device with a myoelectric prosthetic hand, meaning the prosthesis is controlled using muscle activity.

“This gripper provided enhanced function for tasks that are difficult to perform using existing prosthetic devices, such as zipping certain types of zippers, picking up a coin, and so on,” says Helen Huang, co-author of the paper and Jackson Family Distinguished Professor in the Joint Department of Biomedical Engineering at NC State and the University of North Carolina at Chapel Hill.

“The new gripper can’t replace all of the functions of existing prosthetic hands, but it could be used to supplement those other functions,” Huang says. “And one of the advantages of the kirigami grippers is that you would not need to replace or augment the existing motors used in robotic prosthetics. You could simply make use of the existing motor when utilizing the grippers.”

In proof-of-concept testing, the researchers demonstrated that the kirigami grippers could be used in conjunction with the myoelectric prosthesis to turn the pages of a book and pluck grapes off a vine.

“We think the gripper design has potential applications in fields ranging from robotic prosthetics and food processing to pharmaceutical and electronics manufacturing,” Yin says. “We are looking forward to working with industry partners to find ways to put the technology to use.”

The paper, “Angle-programmed tendril-like trajectories enable a multifunctional gripper with ultradelicacy, ultrastrength, and ultraprecision,” is published open access in the journal Nature Communications. The paper was co-authored by Yao Zhao and Yanbin Li, postdoctoral researchers at NC State; Joseph Berman, a Ph.D. student at NC State; and Yinding Chi, a former Ph.D. student at NC State.

The work was done with support from the National Science Foundation under grants 2005374 and 2221479.

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Note to Editors: The study abstract follows.

“Angle-programmed tendril-like trajectories enable a multifunctional gripper with ultradelicacy, ultrastrength, and ultraprecision”

Authors: Yaoye Hong, Yao Zhao, Joseph Berman, Yinding Chi, Yanbin Li and Jie Yin, North Carolina State University; He (Helen) Huang, North Carolina State University and the University of North Carolina at Chapel Hill
Published: Aug. 2, 2023, Nature Communications

DOI: https://doi.org/10.1038/s41467-023-39741-6

Abstract: Achieving multicapability in a single soft gripper for handling ultrasoft, ultrathin, and ultraheavy objects is challenging due to the tradeoff between compliance, strength, and precision. Here, combining experiments, theory, and simulation, we report utilizing angle-programmed tendril-like grasping trajectories for an ultragentle yet ultrastrong and ultraprecise gripper. The single gripper can delicately grasp fragile liquids with minimal contact pressure (0.05 kPa), lift objects 16,000 times its own weight, and precisely grasp ultrathin, flexible objects like 4-?m-thick sheets and 2-?m-diameter microfibers on flat surfaces, all with a high success rate. Its scalable and material-independent design allows for biodegradable noninvasive grippers made from natural leaves. Explicitly controlled trajectories facilitate its integration with robotic arms and prostheses for challenging tasks, including picking grapes, opening zippers, folding clothes, and turning pages. This work showcases soft grippers excelling in extreme scenarios with potential applications in agriculture, food processing, prosthesis, biomedicine, minimally invasive surgeries, and deepsea exploration.